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Make it small, Make it smart, Make it easy, and now make it colorful! Cognex has achieved all of this and more with the next-generation In-Sight® Micro vision system.
In-Sight Micro packs an entire vision system into an amazingly small package measuring just 30mm x 30mm x 60mmthe size of a remote head camera. Its small size, together with a unique non-linear calibration tool that enables mounting at angles of up to 45-degrees makes In-Sight Micro ideal for mounting in tight spaces on robots and hard-to-reach machinery anywhere on the production line.
In-Sight Micro includes the proven Cognex vision tool library to handle the broadest range of vision applications for the widest array of industries. And with the new EasyBuilder® configuration software, even the most powerful vision tools are accessible to users with little vision experience.
The color revolution has arrivedwith two new color tools and three new models to choose from, the In-Sight Micro family sets a new performance standard for all-in-one color vision systems. From food processing to consumer goods packaging, from pharmaceutical inspection to automotive assemblyIn-Sight Micro can now solve the most difficult color applications, including color sortation, color-based product-identification and assembly verification, and highly sensitive monitoring of color hues.
Whether for single-point inspection tasks, or building an entire factory-wide network of vision systems, In-Sight Micro models are available to meet the cost and functionality of the application.
General Applications
In-Sight 1020 Entry-level system with limited tool set*, EasyBuilder interface only (640 x 480)
In-Sight 1050 Entry-level system with limited tool set*, EasyBuilder interface plus spreadsheet flexibility (640 x 480)
In-Sight 1100 Best price/performance system with complete tool library (640 x 480)
In-Sight 1400 Fastest system (640 x 480)
In-Sight 1403 High resolution system in Micro form factor (1600 x 1200)
Color Applications
In-Sight 1100C Entry-level color system (640 x 480)
In-Sight 1400C Fastest color system (640 x 480)
In-Sight 1403C High resolution color system (1600 x 1200)
ID Applications
In-Sight 1110 ID reader-only version (640 x 480)
In-Sight 1410 Fastest ID reader-only version (640 x 480)
In-Sight 1413 High resolution ID reader-only version (1600 x 1200)
* Limited tool set provides all In-Sight vision tools except ID code and text reading/verification, non-linear calibration, and PatMax®.
Industry-leading performance and ruggedness
The unprecedented vision power and unmatched ruggedness of the In-Sight® 5000 Series vision systems are helping manufacturers around the world improve productivity, ensure product quality and lower manufacturing costs. And, an array of In-Sight models means that theres one just right for your application.
Industrial-Grade Design
In-Sight 5000 Series vision systems are the only vision systems in the world that provide industrial-grade features as standard. Rugged die-cast aluminum and stainless steel cases that can withstand the punishment of vibration, sealed M12 connectors, and a protective lens cover for IP67 and IP68 rated protection against dust and moistureit all adds up to peace of mind on the factory floor.
Every In-Sight 5000 Series vision system delivers best-in-class performance. Most models are equipped with a full library of proven Cognex vision tools through the easy to use In-Sight Explorer software. Tools include easy-to-train code reading, OCR, inspection, measurement and colour tools plus, PatMax®, the industry standard for part location technology.
New High Resolution Application Possibilities
The new 5 MP (megapixel) In-Sight 5605 vision system combines industrially rugged In-Sight 5000 series hardware and best-in-class vision tools with a high resolution imager for the ultimate standalone vision system. The In-Sight 5605 system is ideal for high accuracy defect detection and gauging applications and allows a larger field of view making it easier for the vision tools to accurately find the features of interest on even large size parts, products, and packages.
Power, flexibility and ease-of-use allows you to program
solutions for your own vision applications
Low Cost of Ownership and Fast Deployment
The In-Sight® Explorer spreadsheet view provides a robust, flexible and efficient way to configure the vision tools and handle the data created from a vision application. Drag and drop vision tools and graphics palette along with menu-driven tool property sheets makes job configuration simpler. The In-Sight spreadsheet includes specialised functions, options and operations that allow you to solve complex applications without ever writing a line of code.
There are easy ways to depict the dependency of the tools with each other. In addition, the powerful CustomView option allows you to expose the most process critical parameters to the operators who may modify them on the floor. This makes operator interaction very easy. The same CustomView can be deployed on the VisionView® operator interface panel.
Ease-of-use
Ease-of-use is built into the heart of In-Sight vision systems starting with easy to use but powerful vision tools. An Excel®-like format for the spreadsheet view makes the user experience very simple. The In-Sight Explorer software also includes an EasyBuilder® environment.. The EasyBuilder software interface offers everything required to easily set up reliable applications. With no programming needed, applications are deployed quickly. This includes automatic extraction of features, setting smart parameters and limits.
Operator Interface and Display
The VisionView® system is ideal for monitoring and controlling In-Sight® vision systems and DataMan® 200 industrial ID systems on the factory floor, and allows operator controls specific to the application.
VisionView Features
Seamless Integration: Easily mix in with your existing plant floor Human Machine Interface
Plug-and-Go Configuration: No PC required
Automatic detection of any Cognex In-Sight vision system or DataMan 200 on your network.
View up to nine vision systems in a tiled view
Displays full color images, with graphic overlays and operator controls
Last Failed Image View shows the current image and last failed image side-by-side
Filtered Image View: Ability to see filtered images from the cameras within the VisionView panel
Serial Touch Screen Drivers: are preinstalled to support various touch screen panels with VisionView VGA
Fast image updates provide the most recent inspection images
In-Sight CustomViews: operator controls created in the spreadsheet, automatically appear
In-Sight EasyView display: Items selected from In-Sight EasyBuilder® will appear with impressive ease of use
Run-time ability to train fonts: Ideal for OCR/OCV applications
Lighting
In order to achieve the highest quality images possible, We offers a wide array of light modules including direct, diffused on axis, cloudy day, rings, spots, and bar lighting.
The Brick Light is a compact LED array typically used for direct lighting applications. An optional diffuser allows it to be used as a backlight making it one of the most versatile lights available.
When basic lighting works for the application, integrated ring lights are ideal for In-Sight vision systems. Easily mounted directly to the vision system, these lights provide basic front lighting without having to purchase and install a separate light. Integrated ring lights are available in red LEDs, red diffuse LEDs, and white LEDs.
I/O Module
The I/O Breakout Module provides easy connection of In-Sight systems to power, acquisition triggers, outputs, and serial devices. I/O Expansion Modules increase the number of I/O points available to In-Sight systems, and provide full RS232 handshaking.
Lenses
We offer a full range of high-quality compact camera lenses designed specifically for machine vision applications.
Ideal for Multi-Camera Applications
GEVA is a high-performance industrial controller that offers excellent cost savings for multi-camera vision applications, such as final inspection of large assemblies. As the name implies, GEVA provides expandable Gigabit Ethernet camera interfaces that significantly drive down system cost.
At the heart of GEVA is a powerful dual core processor, equipped with high-speed memory resources to tackle the most demanding applications. Two dedicated camera ports are provided, each with enough bandwidth to easily support eight 640x480 mono cameras imaging parts at 60 per second. The camera ports are compatible with a wide range of mono or color, area and line scan GigE cameras in a range of resolutions.
Aside from camera interfacing, GEVA provides a number of external interfaces for system integration. It includes dedicated display and USB ports for setup and runtime control, a third Gigabit Ethernet port and a serial port for factory communication, dedicated trigger inputs for inspection timing, dedicated strobe outputs for lighting control and optoisolated I/O for associated equipment interfacing.
Vision solutions on GEVA are setup using DALSA's iNspect or Sherlock application software. For performance migration, applications built on other DALSA equipment with the same camera setup will also run on GEVA.
Available with standard (iNspect) or advanced (Sherlock) application software, our Vision Appliance products have been carefully designed to address the needs of a wide range of industries such as Automotive, Consumer, Electronics, Packaging, Pharamceutical and more.
The standard iNspect software provides capabilities for positioning, identification, verification, measuring and flaw detection. Included with iNspect is iLabel, an application designed specifically for the packaging industry that is used for verifying the placement and quality of labels on packaged goods.
Vision Appliances are an ideal product solution for both end-users and integrators of machine vision.
Power and Flexibility for Experienced Vision Integrators
Sherlock is an advanced machine vision software interface that can be applied to a wide variety of automated inspection applications. It offers maximum design flexibility and provides a rich suite of proven tools and capabilities that have been deployed in thousands of installations worldwide. With a keen eye for detail, our inspector will help you:
Improve customer satisfaction by detecting defects early in the manufacturing cycle
Increase productivity through automated 24/7 operation
Reduce production costs by improving yield and redeploying skilled inspectors to other priority tasks
Features
Regions of Interest (ROI): Line, Rectangle, Annulus, Polygon, Torus, Circle, Arc, Point, Polyline, Rake, Rainbow, Bulls-eye and Spoke
Preprocessors: Extensive set of conditioning functions that can be applied to a ROI prior to analysis
Positioning Tools: Advance pattern finding tools for object alignment and robot guidance.
Measurement Tools: Precise tools for computing the dimensions on a variety of parts and shapes
Analysis Tools: Tools for finding and counting edges, extracting and analyzing features, detecting contrast variation
Calibration Tools: Correct for linear, nonlinear and perspective image distortion. Convert camera pixel to real-world coordinates
Color Tools: Learn colors for monitoring, classifying, sorting, tracking and counting objects
Reader (Identification) Tools: Reads and verifies 1D and 2D codes. Reads and identifies printed, molded or stamped text (OCR)
Script Tools: JavaScript based scripting tool allows you to develop custom formulas or inline and background operations
Custom Algorithms: Sherlock allows you to add your favorite custom algorithm into the development environment.
Custom Interface: OCX for designing custom operator interface using Visual Basic or Visual C
Extensive Range of Area Scan Cameras
DALSAs Genie cameras combine standard gigabit Ethernet technology with DALSAs Trigger to Image Reliability framework to dependably capture and transfer images from the camera to the host PC. The cameras are based on high quality, highly sensitive CCD and CMOS sensors with global shutters and are available in a variety of resolutions ranging from VGA to 1600 x 1200 in both color and monochrome.
Color Genie cameras feature white balancing and advanced Bayer conversion to produce crisp and accurate color images.
The Genie family includes the C models (color, e.g. C1024), the M models (monochrome, e.g. M1024), and the H models (high speed, e.g. HM1024). With lens options that include mounts for C- or CS-type lenses and right-angle lens mounts, the Genie family offers the flexibility for almost any application.
Mono and Colour Linescan up to 4K Pixels!
The latest generation of compact, high-performance, high-value line scan cameras, Spyder3 brings unprecedented responsivity and throughput to bear on your industrial inspection challenges. With DALSA's dual-linescan sensor technology for a 3x sensitivity boosting and double the line rates, Spyder3 offers easy programmability, flat field correction, and your choice of GigE Vision or Camera Link interfaces.
Spyder3 Features
1k, 2k, and 4k resolutions, 100% fill factor
Broadband responsivity up to 408 DN /(nJ/cm2) _ 10 dB gain
Gigabit Ethernet models: Less than 1% CPU usage, GigE Vision compliant models (SG-11) available
Camera Link models available
Line rates up to 68 kHz are twice as fast as the Spyder2
Selectable high or low sensitivity mode
Fully programmable gain, offset
Flat field correction
Factory Automation Sensors
Panasonic have a long and enviable reputation for design and innovation. Orignally sold under the Sunx brand name, Panasonic continues to develop their sensor technology. ABCON have distributed the product range in the UK for many years and we continue to be proud of our association with Panasonic - the leaders in sensor technology.
With over 2000 individual products, Panasonic produce probably the largest range of photo-electric devices in the world. On these pages we only show the details of a selection of the available ranges. Whatever the application Panasonic has a sensor which will do the job. If you require application advice or information on any of the product range, please contact us.
CX Range
General Compact Photoelectric Sensor
Basic photoelectric sensors with over 116 different models for wide application coverage
The CX-400 series of photoelectric sensors is a wide-ranging lineup of 116 different models. Whatever your application entails, Panasonic has covered it with this series. Built to IP-67 standards, the CX-400 series is designed for the most demanding environments.
There are also models that are specifically design for resistance to oil, coolant, or ethanol. Couple this with high electrical noise resistance and a built in interference prevention function, and you have one of the most robust sensors on the market.
The CX-400 series is compact in size (W11.2mm x H31.0mm x D20.0mm) with a world standard mounting pitch of 25.4mm. Wiring options include a M8 quick disconnect, M12 quick disconnect, or built-in wire type with a length of 0.5mm, 2m, or 5m.
High precision optics as well as high performance circuitry provides extremely stable sensing for determining small height differences, detecting transparent objects, and subtle color differences. Also, the series offers a high luminance beam spot that achieves long distances and can be as small as 2mm in diameter for detection of minute objects.
Four sensing types are available;
Diffuse Reflective
Available in 100, 300, and 800mm detecting distance models, along with a narrow view type that has a 2mm diameter beam spot.
Thru-beam
Available in 10m and a longest in its class 15m detecting distance models. The ultra long range 15m version is made possible by utilizing a powerful infrared LED light source which is great for powering through dust and dirt as well.
Retro-Reflective
Standard models are available in 3 and 5m detecting distance types. Specialized models for transparent object detection are also available in 0.5 and 2m detecting distances.
Adjustable Range Reflective
Available in 50, 100, and 300m detecting distance models, with the addition of a 2mm diameter small beam spot type. These sensors also incorporate foreground suppression and background suppression functions to limit the effect of unwanted detection.
All types are available with NPN or PNP transistor outputs.
FX-300 Range
Digital Fibre Optic Sensors
High performance operation for high speed and precision applications
The FX-300 series of digital fiber optic sensors offers a wide range of sensing possibilities in a compact, high-performance unit. Three types are available for optimal application coverage including the standard type (FX-301), high-function type (FX-305), and the high-speed type (FX-301-HS).
The FX-300 series was designed around ease of use. The incorporation of a user-friendly jog-dial simplifies operation and maintenance. Beginners and advanced users alike will benefit from the intuitive programming and operation, thus, keeping the learning curve to a minimum.
Mode NAVI: Six easy-to-see indicators surround the main display allowing quick and easy confirmation of the operating mode. Also, the threshold value can be conveniently checked at the touch of a button.
Key Lock Function: The key lock function is a very useful feature in avoiding accidental changes to the sensor settings. The jog switch as well as the mode button is disabled to prevent any unwanted modifications.
Easy maintenance
Panasonic has developed several new features/accessories that simplify sensor maintenance so you spend less time configuring the sensor and more time using it.
New Communication Unit: The new SC-GU1-485 communication unit allows for complete remote access to sensor settings. Functions such as teaching and data bank switching can now be performed via a PLC. All sensor attributes, including incident light readings and threshold values, can also be conveniently checked without requiring access to the sensor amplifier. This is great for applications where the sensor may not be easily accessible for maintenance operations. The RS-485 based communication unit allows for 16 sensors per node, and up to 31 nodes. It is now possible to remotely control up to 496 sensors!
Easy Wiring: The easy quick-connect wiring of the FX-300 series allows for any unit to be set up as a main or a sub unit, simply by changing the wire. The removable wiring also salvages the sensor in the event that the wiring is accidentally severed. This allows the user to just replace the wire, not the entire sensor.
Optical Communication Function: The optical communication function makes it easy to copy settings to up to 16 sensors connected together. This saves the time of setting up each sensor individually.
Quick Set-Up Code: Restoring settings has never been easier than with the quick set-up code that is built into the FX-300 series. Once initial set-up is completed, write down the four digit code and in the event that sensor settings are reset, the user can quickly restore the sensor back to operation.
EX Range
Miniature Photoelectric Sensors
Ultra slim photoelectric sensors that are great for embedded applications
The EX-10 series is one of the smallest sensors on the market today. The ultra small size allows for mounting in the smallest areas. The size is achieved by locating all of the electronics and controls in an in-line amplifier. A bright 2-color indicator on the sensor head allows for quick determination of the sensor state.
The EX-10 series is also equipped with a 0.5ms response time for high-speed detection and an IP-67 rated housing for wash-down environments. The mounting options available include a front sensing type as well as a side sensing type. Each type has two, metal reinforced M3 mounting holes for stable sensor placement. All types are available as either Light ON or Dark ON and PNP or NPN.
The EX-20 series reaches the pinnacle of sensor miniaturization. By fabricating the photodiode and the A/D conversion circuit on the same chip, Panasonic has achieved one of the smallest built-in amplifier sensors in the world. With integrated sensitivity adjustment, the EX-20 series is great for use as an all-purpose sensor. Even though the sensor is extremely small, the sensing distance is not compromised. Up to a 2m detection distance is possible with the thrubeam type, 200mm with the retro-reflective type, and 160mm for the diffuse reflective type. A visible red beam spot allows for easy confirmation of alignment. Also, the LED used in the EX-20 series provides a high-power, narrow beam that can produce a spot as small as 1mm in diameter. This is great for the detection of small objects such as chip components or wires.The mounting options available include a front sensing type as well as a side sensing type. Each type has two, metal reinforced M3 mounting holes for stable sensor placement. All types are available as either Light ON or Dark ON and PNP or NPN.
The EX-30 series of photoelectric sensors offers a fresh new alternative to traditional fiber optic sensors. Unparalleled in its ease of installation, this sensor is highly effective for basic production line sensing. The design of this sensor has been simplified to offer a fully integrated solution in a package that only needs one anchor point. The sensing element is threaded to allow mounting through a 4 or 6mm size hole by utilizing a "nut and bolt" type screw mount. The sensing axis is the same as the center of the mounting hole, making placement on your assembly line incredibly easy. The EX-30 is offered in thrubeam and diffuse reflective types both of which have available sensitivity adjustment built in. The thrubeam type has a long-range version that senses up to 800mm and the diffuse reflective type has a sensing distance of 50mm.
VF Range
Multi-Voltage Photoelectric Sensors
AC/DC photoelectric sensors with terminal/conduit connection and relay contact output
The VF series is a multi-voltage photoelectric sensor with a convenient terminal block that offers quick and easy connection. Because of the free-range voltage input, this series can be used with a power supply from 24 to 240 VAC or 12-240VDC. The VF series is characterized by long sensing distances up to 10m and has three available built-in timer functions for simple output control.
Three sensing styles are represented by the VF series: diffuse reflective, retro-reflective, and thrubeam. Also, the VF-PRM3 sensor utilizes polarized optics for specialized detection of shiny objects. All types contain one form a relay output.
PM Range
Micro Photoelectric Sensor
U shaped micro photoelectric sensors for limit sensing applications
The ultra-small PM series of u-shaped photoelectric sensors provides a wide range of 29 different models to suit any of your application needs. With the industry's smallest size, the PM series plays a key role in the miniaturization of your equipment. All models are equipped with two outputs, one for Light-ON and the other for Dark-ON sensing.
This increases the versatility of the sensor for use in existing applications. The series is also available in a connector type to maximize ease of installation and allow for wire replacement if the cable is severed. The PM series conforms to the European EMC Directive and carries UL Recognition. Both NPN and PNP transistor output models are available.
SF4B Range
Type 4 Light Curtain
High functionality, IP67, type 4 light curtain with 10, 20 or 40mm beam pitch and universal 14ms response time
With the SF4B series of safety light curtains, Panasonic has built off of the successful features of previous models to create an easily integrated, full featured light curtain, all within one of the smallest packages on the market.
The no dead zone design ensures that the light curtain can be placed on the inside frame of your machine, thus creating a more efficient integration, with less potential for damage to the unit from an external source.
The SF4B light curtain is available in three standard types;
Finger Protection Type: Minimum sensing object size of 14mm (0.551") with a beam pitch of 10mm.
Hand Protection Type: Minimum sensing object size of 25mm(0.984") with a beam pitch of 20mm.
Arm/Foot Protection Type: Minimum sensing object size of 45mm (1.772") with a beam pitch of 40mm.
All types can be freely wired to provide either NPN or PNP transistor outputs.
The SF4B series has a universal 14ms response time, regardless of the number of channels, the beam axis pitch, or the number of units connected in series. The result is a simplification of the calculation work involved in setting safety distances on your machine.
The response time, coupled with the ultra small beam pitch of the finger protection type, allows for installation of the light curtain much closer to danger point than a conventional model.
Built in Safety Circuit with Muting/Blanking
By integrating all functions into the light curtain itself, no longer is there a need for expensive safety relay units or muting/blanking modules.
The on-board controller supports standard functions such as floating blanking, fixed blanking, and whole curtain muting. New to the SF4B is a Panasonic exclusive, channel select muting function which allow for the user to partially mute the curtain if the object that is passing through does not take up the entire length of the curtain. Also included is a muting override function that allows for easy removal of the work piece in the event that power is lost during muting.
All muting/blanking functions are easily configured using the SFB-HC Handy Controller. In addition, the SFB-HC can also control the light emission intensity, password protect against unauthorized changes, and easily copy settings to other light curtains.
DP2 Range
Self-Contained Pressure Sensor
All-in-one pressure sensor for basic pressure sensing applications
The DP2 series of pressure sensors offers a high-resolution, high-speed, and high-accuracy solution for all of your pressure sensing needs. A 2.5ms response time is achieved with excellent repeatability and temperature characteristics. A 10mm red LED display allows for good visibility in bright and dim ambient conditions. Simple key setup allows for quick initialization and threshold value settings.
The display can be changed between six pressure units, allowing flexibility in many applications. The DP2 series incorporates 2 comparative outputs (NPN or PNP) as well as one analog output.
GX and GL Ranges
Cylindrical Inductive Proximity Sensor
3-Wire inductive proximity sensors with smaller available head diameters in threaded or non threaded styles
The GX series of compact inductive proximity sensors is a high-performance, easy to use solution for your metal detection needs. It features a robust mounting area that has been improved to accept a higher tightening torque than that of conventional models. The series features simple a 3-wire DC hookup for quick integration.
In addition, the wiring is highly flexible so it is suitable for applications where repeated motion will occur. A bright, orange indicator at the base of the sensor provides the user with easy verification of the output status. A wide range of units is available from the ultra-thin GX-3S(B), just 3.8mm in diameter, to the compact but long-range GX-8ML(B), with a 2mm detecting distance.
Rectangular Inductive Proximity Sensor
Compact rectangular proximity sensors available in 2 and 3-wire configurations
The GL-8U series satisfies the need for a low price inductive proximity sensor. It is recommended to large volume users for cost reduction.
A wide variety of 16 types are available. This includes front/top-sensing types, normally open/normally closed types, and an alternate frequency type, which allows close mounting of multiple sensors.
The GL-8U series is equipped with an operation indicator (orange) for quick verification of the output status. Also, the sensor has IP67 protection, so it can withstand contact with water.
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